AIR to use Elmo Motion Control technology in uncrewed cargo aircraft

AIR brings together advanced flight systems, intelligent automation, and purpose-built design to create smart aircraft. | Source: AIR

AIR VEV Inc. last week announced a strategic partnership with Elmo Motion Control Ltd. Elmo will integrate its high-performance motion control system into AIR’s Heavy Lift UAS, or uncrewed aerial system.

The partnership brings togetherElmo‘s compact, high-power density servo drives and AIR’s electric aviation design. Elmo’s Gold HV drive will power thecompany‘s eight electric propulsion motors, delivering precise, responsive control for the AIR 120D VTOL-capable cargodrone.

“AIR selected Elmo based on the combination of performance, power density, weight, efficiency, and system-level integration capabilities of its high-voltage servo drives,” AIR CEO Rani Plaut toldThe Robot Report. “For an electric aircraft, every gram matters, and the propulsion system needs to deliver high power while remaining compact, efficient, reliable, and thermally manageable. Elmo’s Gold HV platform offered a strong fit for these requirements.”

“The selection was part of AIR’s broader effort to identify best-in-class technologies that could improve the performance and efficiency of our cargo aircraft without adding unnecessary weight or complexity,” he added. “Elmo’s experience in high-performancemotion control, combined with its ability to work closely with our engineering team, made it a strong partner for the AIR 120D platform.”

As part of this integration, the high-efficiencydrivesystem will enable air-cooled operation, eliminating the need for complex liquid cooling systems, said the partners. By removing this component, the platform benefits from reduced weight, lower system complexity, and increased payload capacity.

“Elmo’s high-power-density Gold HV servo drives are designed to operate efficiently while managing the thermal loads generated during high-power operation,” Plaut said. “This enables AIR to use an air-cooled propulsion architecture rather than relying on a liquid-cooling system.”

“The benefit is more than simply eliminating a cooling component,” he explained. “Removing the liquid-cooling loop reduces system weight, packaging requirements, and overall system complexity. In an aircraft, that weight reduction can be directly translated into additional useful payload or additional performance margin. For the AIR 120D, optimizing the propulsion and thermal-management architecture is particularly important. The result is a more compact and efficient propulsion system and a very strong payload-to-size ratio.”

Auburndale, Fla.-based AIR’s uncrewed cargo aircraft has a payload capacity of 550 lb. (249.4 kg) and a 1-hour flight endurance. It is categorized as a Group 4 UAS by the U.S.Department of War.

Through its dual-use architecture, the AIR 120D is able to service multiple industry needs, including flexiblelogistics,mid-miledelivery,maritimeresupply, and rapid aid deployments.

“The integration is already under way as part of the AIR 120D development program,” said Plaut. “Elmo’s Gold HV motor drives are being integrated to power the aircraft’s eight electric propulsion motors.”

To date, over 25 units of AIR’s Heavy Lift drones have been ordered and paid for, continuing to signal strong market demand. This announcement came on the heels of recent partnerships by AIR, includingwith Dynon Avionics.